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Laboratory Spray Dryers : INR 0 INR 0
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Laboratory Spray Dryers :

Used for spray drying & encapsulation and others; Designed for solvent and aqueous feeds; Visible process due to glass assembly; Easy to handle glassware High performance cyclone; High yields; Self contained and supplied complete and ready for immediate operation; Compact design and easy to move around; Fast drying process [up to 1000 ml / hr]; Shorter times to optimize formulations. Reproducible powder production at lab scale; Ideal for scale up to pilot or production; All units feature a simple and intuitive touch screen opration system with recipe funtions and USB data logger. One of the reasons for the reproducibility of the Lab 1 Glass Laboratory Spray Dryer is the durable and precise nozzle technology. The nozzle comes with a de blocker needle which can be pushed through the nozzle in case of clogging. The de blocker frequency is user selectable. Optional, nozzle cooling is available. The nozzle can be cooled with regular tap water. Spraying of heat sensitive product is possible. The touch panel PLC operating system allows the user to control all the system parameters with the touch of a finger. The blower, air heater and feed liquid pump are operated from this panel. The system parameters such as inlet hot air temperature, outlet exhaust air temperature, feed and blower frequency are set by touching the corresponding displayed value and entering the new value in the set screen that appears. A data trend screen shows a record of the air temperatures. heater output and feed liquid pump output during the experiment. The user can visually see the temperature record and quickly understand it. For data analysis, a daily report screen and experiment data can be viewed with option to save to an USB flash drive for use in a PC computer. Access to only two sides of the spray dryer is required for normal operation. The touch panel and product collection pot are located so that all operations are performed from one operating point.

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Spray Drying Plant: INR 0 INR 0
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Spray Drying Plant:

Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. See More-

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Pressure Nozzles: INR 0 INR 0
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Pressure Nozzles:

The World's Leading Organization in engineering and manufacturing of spray nozzles and spray systems. We is the trusted name in the field of industrial spray nozzles and accessories. With an experience of more than a decade. Our facilities have been developed to manufacture differents types of spray nozzles used in various fields. Our fields of specialization include manufacturing nozzles for Industries like Mining, Steel, Cement, Paper, HVAC Industries, Automobile Industries, Pharmaceuticals Industries, Food & Beverage Industries, Power & Environmental Engineering Industries, Surface Treatment (Paint Shop), Chemical Related Process Industries, Fire Protection Industries, Machine Tools Industries and Agriculture Industries to name a few. We are manufacturer of Spray, Full Cone, Hollow Cone, Flat Spray, Straight Jet, Air Atomizing, Tank Washing (Self Rotating & Spray Ball ), Fog Spray, Spiral & Multiple Full Cone & Jato Spray Nozzles along with their accessories & Clip On type mounting assembly for quick removal of spray nozzle from spray header.Manufacturer Industrial Spray Nozzles, Spray Nozzles, Industrial Spray Systems, Nozzles, AirSpray Nozzles, Mumbai, India

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Pilot Dryers: INR 0 INR 0
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Pilot Dryers:

SS316L construction spray dryer in a sanitary design per GMP standards; HEPA filters for gas streams; Wide range of dryer configurations; Interchangeable atomization – Rotary atomizer, Co-current two-fluid nozzle and fountain nozzle; Pressure nozzle atomization applications also available; Closed-cycle design available for operation with organic solvents or reinforced design with suppression systems for dust explosion protection. Options include an extended drying chamber cylinder, a bag filter or cartridge filter and wet scrubber. Advanced PLC control systems with data loggers and trends or more economical basic control panels; Integral flame safety controls or remote flame safety panels.

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Rotary Atomizer: INR 0 INR 0
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Rotary Atomizer:

A coating applicator is disclosed which includes a rotary atomizer on a driven shaft. The shaft operates at high speeds. Coating material is supplied to the rotary atomizer. A pair of spaced bearings rotatably mount the shaft and a seal assembly is positioned between the rotary atomizer and the front bearing. The seal assembly includes a bearing cover having a cutting edge. A mating cap member surrounds the shaft and has a sealing shoulder which is engaged by the cutting edge. Exhaust air is used to cool the bearings, pressure the interior of the applicator and enhance the seal assembly. The formation of sprays having the required droplet size distribution is vital to any successful spray dryer operation so that powder specifications can be met. Atomization is a high technology area where We has played a central role in the development and use of various nozzles and rotary atomizers in spray drying. We has mastered the manufacturing of atomizers for almost all products viz. dyestuff, dairy products, pharmaceuticals, food products, optical whiteners, ceramics, detergents, etc.. The choice of atomizer depends upon the properties of the feed and the dried product specification. In cases where more than one atomizer type is suitable, the rotary atomizer is generally preferred due to its greater flexibility and ease of operation and handling of high feed rates without need for atomizer identical arrangemnets handling of abrasive feeds, no blockage problems, low pressure feed system,ease of droplet size control through wheel speed adjustment,optimization of particle size of dried material

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Rising Film Evaporator: INR 0 INR 0
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Rising Film Evaporator:

Leveraging on our industrial experience, we are manufacturing a wide range of rising film that ensure the flow of the liquid upward in a parallel flow. Due to the increased vapor mount, it forms a "climbing" film on the walls of a tube it creates turbulence in the liquid that is suitable for heat sensitive, highly viscous and moderately scaling liquids. The high temperature between the heating chest and boiling chamber ensures uniform circulation and formation of a climbing film. These evaporators are flexible can be converted to Forced Circulation Evaporators easily. Applications of Rising Film: Chemical Industry Effluent Treatment Plants

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Falling Film Evaporator: INR 0 INR 0
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Falling Film Evaporator:

Our company is also engaged in the sphere of manufacturing and exporting a wide range of Falling Film Evaporator that consists of shell and tube heat exchanger. It the system the liquid is distributed and fed to the inside of the tubes of the calandria and create a uniform film. Operation: • The falling film evaporator consists of shell and tube heat exchanger called as calendria that is mounted in vertical position • The liquid is distributed and fed to the inside of the tubes of the calendria and create a uniform film • The steam in the jacket heats the tubes thus causing the liquid in the feed to evaporate • The vapor is separated from the liquid in a vapor separator and the concentrated liquid is collected at the bottom or transferred to the next stage • The falling film evaporator can be single effect or multiple effects depending on the capacity

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Spray Dryer: INR 0 INR 0
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Spray Dryer:

Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.[1] All spray dryers use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray. The most common of these are rotary disk and single-fluid high pressure swirl nozzles. Atomizer wheels are known to provide broader particle size distribution, but both methods allow for consistent distribution of particle size.[2] Alternatively, for some applications two-fluid or ultrasonic nozzles are used. Depending on the process needs, drop sizes from 10 to 500 µm can be achieved with the appropriate choices. The most common applications are in the 100 to 200 µm diameter range. The dry powder is often free-flowing. The most common type of spray dryers are called single effect. There is a single source of drying air at the top of the chamber (see n°4 on the diagram). In most cases the air is blown in the same direction as the sprayed liquid (co-current). A fine powder is produced, but it can have poor flow and produce a lot of dust. To overcome the dust and poor flow of the powder, a new generation of spray dryers called multiple effect spray dryers have been produced. Instead of drying the liquid in one stage, drying is done through two steps: the first at the top (as per single effect) and the second with an integrated static bed at the bottom of the chamber. The bed provides a humid environment which causes smaller particles to clump, producing more uniform particle sizes, usually within the range of 100 to 300 µm. These powders are free-flowing due to the larger particle size. The fine powders generated by the first stage drying can be recycled in continuous flow either at the top of the chamber (around the sprayed liquid) or at the bottom, inside the integrated fluidized bed. The drying of the powder can be finalized on an external vibrating fluidized bed. The hot drying gas can be passed in as a co-current, same direction as sprayed liquid atomizer, or counter-current, where the hot air flows against the flow from the atomizer. With co-current flow, particles spend less time in the system and the particle separator (typically a cyclone device). With counter-current flow, particles spend more time in the system and is usually paired with a fluidized bed system. Co-current flow generally allows the system to operate more efficiently.

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