ADVANCED DRYING SYSTEMSEstablished in the year, 1999, our company, Advanced Drying Systems, is engaged in the sphere of manufacturing and exporting a wide range of drying plants, spray drying plants, drying chambers, laboratory spray dryers, air dispersion dryers, pilot dryers, rotary atomizer, industrial heaters, spin flash dryers, fluid bed dryers, vibrated fluid bed dryers etc. These are developed using advanced manufacturing technology that ensures optimal durability and functionality standards of the equipment. We have established a sophisticated manufacturing unit that is equipped with latest manufacturing machines for meeting the fabrication needs of plants. Our qualified quality controllers further assist us in maintaining the quality throughout the process ensuring superior functionality of the industrial heaters, spin flash dryers, fluid bed dryers, vibrated fluid bed dryers and other equipment.
To suit clients’ requirements, we also provide customized solutions within committed time frame. Further, we also offer effective and prompt after sale service so that our clients can make optimum use of the offered equipment. Our client centric approach has also helped us in attracting a large number of clients across the world. We have established a firm presence in our industry sector.
We offer a wide range of dryers, rotary atomizer, heaters, evaporator, powder separation unit and nozzle systems. These are manufactured using latest process technology and have been appreciated for their advanced mechanism ensuring optimum functionality standards. We use graded stainless steel and mild steel for the fabrication process ensuring high durability and corrosion resistance of the entire range of heaters, dryers, evaporators and other equipment. Further, we also have an in-house quality testing facility that allows us to check these systems on well defined quality parameters.
Some of the features of our dryers, heaters, evaporators and other equipment are:
The entire range of drying plants is widely installed in industries such as chemical industry, effluent treatment plants, pharmaceutical and others.
flash dryers if the wet cake is a paste or sludge, swirl flash dryer
is the most suited for drying application. The dryer is fitted with a
mechanical agitator which helps to disperse the wet cake without any
need for back mixing of the dry powder.
feeding system includes a feed tank with agitator and a screw feeder
for feeding into the drying unit. The heart of drying process is
cylindrical drying chamber, where the drying air enters the air
distributor. The tangential air distributor of special design
introduces the air as an intense swirl flow.
simple spin flash dryer is designed to handle materials that can be
suspended directly in air. The drying process usually is completed in
0. 5 - 2 sees, and the final moisture is generally in the constant
rate drying zone. Various types of spin flash dryers designs are
available based on uniform / non uniform particle size of the feed /
feeding of cake is through specially designed paddle mixer / screw
conveyor with / without rotary injector depending on rheology of feed
material. For difficult to handle feed materials part of dried powder
can be re-cycled. Spin flash dryers are suited for filter cakes, semi
spin flash dryer produces powder from feed, which is viscous or
gelatinous in nature, paste or filter cake. The two step process
involves disintegration of the feed and drying of the disintegrated
feed. Depending upon the nature of the feed material, conventional
arm design could be used for crystalline, non-sticky material or We
specially engineered rotating spin design disintegrator could be used
to handle sticky and gelatinous materials.
disintegrated material is brought in contact with the hot drying
media, which dries the particle and also pneumatically conveys it for
separation in a cyclone or bag filter.
clarifier ensures desired size and the dried particles only leave the
High solid contents make the spin flash
drier a very economical drying proposition.
dryer is a easy process for drying Filter Cakes, Pastes and high
Viscous liquid. Advantages :
is directly fed from filter press to dryer.
drying time hence less labour handling and quick production.
is 1/3 that of Spray dryer
of heat on heat sensitive products is remarkably low even at high
breaker with variable speed feed screw feeder for non clogging of
two operators are required to operate the plant instead of number of
labourers in conventional drying system.
environmental conditions remains clean.
PROCESS : The product is fed to the feed Agitator which is
connected to a variable speed screw conveyor and conveyed to the Spin
flash chamber in a rated capacity. The air is heated by passing over
indirect fired hot air generator. The material come to the spin flash
chamber get disintegrated between the rotating spins and
simultaneously dried within the hot air media. Dried product is
collected from the bottom of bag filter. A separate control panel
mounted with instruments is also provided. The process is displayed
by MIMIC diagram on control panel.
The material of
construction of equipment depends on the product to be dried. The
advantage of the system is that it can be operated at high
temperature for non sensitive products.