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'feed agitator'
Rotary Dryers : INR   0 INR  0
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Rotary Dryers :

The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas. The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beams. The dryer slopes slightly so that the discharge end is lower than the material feed end in order to convey the material through the dryer under gravity. Material to be dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas stream can either be moving toward the discharge end from the feed end (known as co-current flow), or toward the feed end from the discharge end (known as counter-current flow). The gas stream can be made up of a mixture of air and combustion gases from a burner, in which case the dryer is called a direct heated dryer. Based on the configuration, rotary dryers can be classified as co-current, counter current, direct fired and indirect fired. Explanation of each configuration is given below: Unique Features Efficient drying of materials with high moisture contents. Handles a wide size range of materials with extended residence times. Design permits highest possible drying temperatures. Drying, cooling or calcination. High thermal efficiency. Application Co-Current Applications : Wet feed in contact with the hottest drying gases supplied from an external source, where heat transfer is by convection. Suifilter cakes Minerals, fertilisers, Beet pulp Floatation concentrates Coal/coke Clays, phosphates Animal feeds Germ, stillage Sludges. See More-

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Spin Flash Dryers: INR   0 INR  0
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Spin Flash Dryers:

A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials.  The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter.  A product clarifier ensures desired size and the dried particles only leave the drying chamber.  High solid contents make the spin flash drier a very economical drying proposition.  Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid.  Advantages :  Material is directly fed from filter press to dryer. Less drying time hence less labour handling and quick production. Less electricity load Space is 1/3 that of Spray dryer Various product range. Energy consumption saving. Fuel consumption saving. Influence of heat on heat sensitive products is remarkably low even at high temperature. Lump breaker with variable speed feed screw feeder for non clogging of feed. Only two operators are required to operate the plant instead of number of labourers in conventional drying system. The environmental conditions remains clean. THE PROCESS : The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel. The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products. See More-

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Flash Dryers : INR   0 INR  0
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Flash Dryers :

Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content. Flash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems. Unique Features. Produces free flowing powders in agglomerated or granulated form. Produces powders having a very low content of small particles (dustless). Dries many thermoplastic and hygroscopic products that are problematic in other designs. Ideal for heat sensitive products as particle temperatures are kept low throughout the drying process. Drying is completed at low outlet drying temperatures, giving high energy utilization efficiencies. High drying efficiency and low energy costs. Direct drying with no initial diluting. Continuous processing with short drying time. Low operator overheads and minimum maintenance costs. Pressure shock-resistant chamber for safe drying of organic products. Available in GMP design. Application Agrochemicals. Ceramics. Food and feed products. Organic chemicals. Pharmaceuticals. Pigments and dyestuffs. Pigments and dyestuffs. Waste products. See More-

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Laboratory Spray Dryers : INR   0 INR  0
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Laboratory Spray Dryers :

Used for spray drying & encapsulation and others; Designed for solvent and aqueous feeds; Visible process due to glass assembly; Easy to handle glassware High performance cyclone; High yields; Self contained and supplied complete and ready for immediate operation; Compact design and easy to move around; Fast drying process [up to 1000 ml / hr]; Shorter times to optimize formulations. Reproducible powder production at lab scale; Ideal for scale up to pilot or production; All units feature a simple and intuitive touch screen opration system with recipe funtions and USB data logger. One of the reasons for the reproducibility of the Lab 1 Glass Laboratory Spray Dryer is the durable and precise nozzle technology. The nozzle comes with a de blocker needle which can be pushed through the nozzle in case of clogging. The de blocker frequency is user selectable. Optional, nozzle cooling is available. The nozzle can be cooled with regular tap water. Spraying of heat sensitive product is possible. The touch panel PLC operating system allows the user to control all the system parameters with the touch of a finger. The blower, air heater and feed liquid pump are operated from this panel. The system parameters such as inlet hot air temperature, outlet exhaust air temperature, feed and blower frequency are set by touching the corresponding displayed value and entering the new value in the set screen that appears. A data trend screen shows a record of the air temperatures. heater output and feed liquid pump output during the experiment. The user can visually see the temperature record and quickly understand it. For data analysis, a daily report screen and experiment data can be viewed with option to save to an USB flash drive for use in a PC computer. Access to only two sides of the spray dryer is required for normal operation. The touch panel and product collection pot are located so that all operations are performed from one operating point.

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Spray Drying Plant: INR   0 INR  0
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Spray Drying Plant:

Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. See More-

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Rotary Atomizer: INR   0 INR  0
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Rotary Atomizer:

A coating applicator is disclosed which includes a rotary atomizer on a driven shaft. The shaft operates at high speeds. Coating material is supplied to the rotary atomizer. A pair of spaced bearings rotatably mount the shaft and a seal assembly is positioned between the rotary atomizer and the front bearing. The seal assembly includes a bearing cover having a cutting edge. A mating cap member surrounds the shaft and has a sealing shoulder which is engaged by the cutting edge. Exhaust air is used to cool the bearings, pressure the interior of the applicator and enhance the seal assembly. The formation of sprays having the required droplet size distribution is vital to any successful spray dryer operation so that powder specifications can be met. Atomization is a high technology area where We has played a central role in the development and use of various nozzles and rotary atomizers in spray drying. We has mastered the manufacturing of atomizers for almost all products viz. dyestuff, dairy products, pharmaceuticals, food products, optical whiteners, ceramics, detergents, etc.. The choice of atomizer depends upon the properties of the feed and the dried product specification. In cases where more than one atomizer type is suitable, the rotary atomizer is generally preferred due to its greater flexibility and ease of operation and handling of high feed rates without need for atomizer identical arrangemnets handling of abrasive feeds, no blockage problems, low pressure feed system,ease of droplet size control through wheel speed adjustment,optimization of particle size of dried material

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Falling Film Evaporator: INR   0 INR  0
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Falling Film Evaporator:

Our company is also engaged in the sphere of manufacturing and exporting a wide range of Falling Film Evaporator that consists of shell and tube heat exchanger. It the system the liquid is distributed and fed to the inside of the tubes of the calandria and create a uniform film. Operation: • The falling film evaporator consists of shell and tube heat exchanger called as calendria that is mounted in vertical position • The liquid is distributed and fed to the inside of the tubes of the calendria and create a uniform film • The steam in the jacket heats the tubes thus causing the liquid in the feed to evaporate • The vapor is separated from the liquid in a vapor separator and the concentrated liquid is collected at the bottom or transferred to the next stage • The falling film evaporator can be single effect or multiple effects depending on the capacity

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