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Fluid Bed Dryers : INR   0 INR  0
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Fluid Bed Dryers :

Leveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process. Features: Easy to install High functionality Optimum performance Smooth operation A Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc. Fresh air is drawn in by means of a fan. The air is then passed through a filter and heated to produce warm air by use of electric heaters. If the product contains a solvent or inflammable substances, the dryer must be operated using steam and provided with a flame-proof motor. The heated air passes through the product container which has diffuser plates and a sieve. Due to the stream of air, the wet product gets fluidised. The material gets surrounded by the hot air and gets dried due to heat transfer. Moist air passes through a filter bag and an exhaust duct. The Fluid Bed Dryer is not suitable for drying of liquids or pastes. We are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine. Features: Sturdy construction Low maintenance Easy installation and low power consumption Further Details : • Trolley system provided with the machine is SS-316 constructed • Supported by automation and PLC control • Provided with expansion chamber that feature the guide support • Lifting jack, which is housed in an inlet lower chamber, is made of Stainless Steel Working Principle: • The dryer suck the atmospheric air via micron filter and balanced fan driver • Provide clean air passes over electric heaters/ steam • By the process of fluidization, the hot air passes through the product • The dryer is provided with dehumidifier support • The blower speed is controlled through an AC frequency drive that assists in controlling fluidization and avoids the choking of filter bag • To avoid lump formation in a container and achieve uniform fluidization, the ranking system is provided Advantages : In a Fluid Bed Dryer, the temperature is distributed uniformly throughout the product and the heat rate is very high. High production rates are achieved because of reduced drying time. As the product is in close contact with the drying air at a low temperature and for a short duration, the physical and chemical properties of the product are not affected generally and hence the dryer can be effectively used in the case of heat-sensitive products. As the product is continuously moving during the drying process, there is minimal lump formation or case hardening.     See More-

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Spin Flash Dryers: INR   0 INR  0
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Spin Flash Dryers:

A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials.  The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter.  A product clarifier ensures desired size and the dried particles only leave the drying chamber.  High solid contents make the spin flash drier a very economical drying proposition.  Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid.  Advantages :  Material is directly fed from filter press to dryer. Less drying time hence less labour handling and quick production. Less electricity load Space is 1/3 that of Spray dryer Various product range. Energy consumption saving. Fuel consumption saving. Influence of heat on heat sensitive products is remarkably low even at high temperature. Lump breaker with variable speed feed screw feeder for non clogging of feed. Only two operators are required to operate the plant instead of number of labourers in conventional drying system. The environmental conditions remains clean. THE PROCESS : The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel. The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products. See More-

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Vibrated Fluid Bed Dryers: INR   0 INR  0
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Vibrated Fluid Bed Dryers:

Vibratory Fluidized Bed (VFB) is another type of fluidized bed where the mechanical vibration, enhance the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level. Standard type of vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried. The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. Some of the advantages of vibratory fluidized beds include: Continuous drying throughout the unit. Handle products with a wide range of particle size and shape. Minimal fluidization velocity and pressure drop due to the vibration energy being transferred along the bed. Increase efficiency of gas to solid contact. Mechanical vibration enhances homogeneity and stability of fluidized bed layers. Easier to control the residence time distribution of processed material by manipulating the intensity of amplitude and frequency of vibration. Limitations of vibratory fluidized bed are as follow The inlet air temperature to the dryer process is limited. Climate condition can affect the unit’s thermal efficiency. Build-up of local expansion region lead to unstable behavior to the bed structure

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Drying Plants: INR   0 INR  0
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Drying Plants:

Capacity : 50 kg / hr water evaporation and above as per customer requirements. Drying plants are customized for each specific purpose and are available in a wide range of sizes and configurations; Total control over a wide range of critical process parameters and product properties such as temperatures, holding times, solid contents and critical powder characteristics; Variable atomizer speed and temerature adjustment; Controlled flow nozzles enabling precision control of particle size; Energy-efficient technology ensuring very low energy consumption per product unit produced; Plant designs capable of handling a variety of applications and ensuring very high yields; Top quality and reliable components for prolonged service life; Complete and efficient CIP systems; Automated process control to ensure long and reliable production runs with constant product quality.

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Laboratory Spray Dryers : INR   0 INR  0
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Laboratory Spray Dryers :

Used for spray drying & encapsulation and others; Designed for solvent and aqueous feeds; Visible process due to glass assembly; Easy to handle glassware High performance cyclone; High yields; Self contained and supplied complete and ready for immediate operation; Compact design and easy to move around; Fast drying process [up to 1000 ml / hr]; Shorter times to optimize formulations. Reproducible powder production at lab scale; Ideal for scale up to pilot or production; All units feature a simple and intuitive touch screen opration system with recipe funtions and USB data logger. One of the reasons for the reproducibility of the Lab 1 Glass Laboratory Spray Dryer is the durable and precise nozzle technology. The nozzle comes with a de blocker needle which can be pushed through the nozzle in case of clogging. The de blocker frequency is user selectable. Optional, nozzle cooling is available. The nozzle can be cooled with regular tap water. Spraying of heat sensitive product is possible. The touch panel PLC operating system allows the user to control all the system parameters with the touch of a finger. The blower, air heater and feed liquid pump are operated from this panel. The system parameters such as inlet hot air temperature, outlet exhaust air temperature, feed and blower frequency are set by touching the corresponding displayed value and entering the new value in the set screen that appears. A data trend screen shows a record of the air temperatures. heater output and feed liquid pump output during the experiment. The user can visually see the temperature record and quickly understand it. For data analysis, a daily report screen and experiment data can be viewed with option to save to an USB flash drive for use in a PC computer. Access to only two sides of the spray dryer is required for normal operation. The touch panel and product collection pot are located so that all operations are performed from one operating point.

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Pilot Dryers: INR   0 INR  0
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Pilot Dryers:

SS316L construction spray dryer in a sanitary design per GMP standards; HEPA filters for gas streams; Wide range of dryer configurations; Interchangeable atomization – Rotary atomizer, Co-current two-fluid nozzle and fountain nozzle; Pressure nozzle atomization applications also available; Closed-cycle design available for operation with organic solvents or reinforced design with suppression systems for dust explosion protection. Options include an extended drying chamber cylinder, a bag filter or cartridge filter and wet scrubber. Advanced PLC control systems with data loggers and trends or more economical basic control panels; Integral flame safety controls or remote flame safety panels.

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Rotary Atomizer: INR   0 INR  0
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Rotary Atomizer:

A coating applicator is disclosed which includes a rotary atomizer on a driven shaft. The shaft operates at high speeds. Coating material is supplied to the rotary atomizer. A pair of spaced bearings rotatably mount the shaft and a seal assembly is positioned between the rotary atomizer and the front bearing. The seal assembly includes a bearing cover having a cutting edge. A mating cap member surrounds the shaft and has a sealing shoulder which is engaged by the cutting edge. Exhaust air is used to cool the bearings, pressure the interior of the applicator and enhance the seal assembly. The formation of sprays having the required droplet size distribution is vital to any successful spray dryer operation so that powder specifications can be met. Atomization is a high technology area where We has played a central role in the development and use of various nozzles and rotary atomizers in spray drying. We has mastered the manufacturing of atomizers for almost all products viz. dyestuff, dairy products, pharmaceuticals, food products, optical whiteners, ceramics, detergents, etc.. The choice of atomizer depends upon the properties of the feed and the dried product specification. In cases where more than one atomizer type is suitable, the rotary atomizer is generally preferred due to its greater flexibility and ease of operation and handling of high feed rates without need for atomizer identical arrangemnets handling of abrasive feeds, no blockage problems, low pressure feed system,ease of droplet size control through wheel speed adjustment,optimization of particle size of dried material

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Falling Film Evaporator: INR   0 INR  0
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Falling Film Evaporator:

Our company is also engaged in the sphere of manufacturing and exporting a wide range of Falling Film Evaporator that consists of shell and tube heat exchanger. It the system the liquid is distributed and fed to the inside of the tubes of the calandria and create a uniform film. Operation: • The falling film evaporator consists of shell and tube heat exchanger called as calendria that is mounted in vertical position • The liquid is distributed and fed to the inside of the tubes of the calendria and create a uniform film • The steam in the jacket heats the tubes thus causing the liquid in the feed to evaporate • The vapor is separated from the liquid in a vapor separator and the concentrated liquid is collected at the bottom or transferred to the next stage • The falling film evaporator can be single effect or multiple effects depending on the capacity

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