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Fluid Bed Dryers : INR   0 INR  0
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Fluid Bed Dryers :

Leveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process. Features: Easy to install High functionality Optimum performance Smooth operation A Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc. Fresh air is drawn in by means of a fan. The air is then passed through a filter and heated to produce warm air by use of electric heaters. If the product contains a solvent or inflammable substances, the dryer must be operated using steam and provided with a flame-proof motor. The heated air passes through the product container which has diffuser plates and a sieve. Due to the stream of air, the wet product gets fluidised. The material gets surrounded by the hot air and gets dried due to heat transfer. Moist air passes through a filter bag and an exhaust duct. The Fluid Bed Dryer is not suitable for drying of liquids or pastes. We are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine. Features: Sturdy construction Low maintenance Easy installation and low power consumption Further Details : • Trolley system provided with the machine is SS-316 constructed • Supported by automation and PLC control • Provided with expansion chamber that feature the guide support • Lifting jack, which is housed in an inlet lower chamber, is made of Stainless Steel Working Principle: • The dryer suck the atmospheric air via micron filter and balanced fan driver • Provide clean air passes over electric heaters/ steam • By the process of fluidization, the hot air passes through the product • The dryer is provided with dehumidifier support • The blower speed is controlled through an AC frequency drive that assists in controlling fluidization and avoids the choking of filter bag • To avoid lump formation in a container and achieve uniform fluidization, the ranking system is provided Advantages : In a Fluid Bed Dryer, the temperature is distributed uniformly throughout the product and the heat rate is very high. High production rates are achieved because of reduced drying time. As the product is in close contact with the drying air at a low temperature and for a short duration, the physical and chemical properties of the product are not affected generally and hence the dryer can be effectively used in the case of heat-sensitive products. As the product is continuously moving during the drying process, there is minimal lump formation or case hardening.     See More-

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Spin Flash Dryers: INR   0 INR  0
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Spin Flash Dryers:

A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials.  The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter.  A product clarifier ensures desired size and the dried particles only leave the drying chamber.  High solid contents make the spin flash drier a very economical drying proposition.  Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid.  Advantages :  Material is directly fed from filter press to dryer. Less drying time hence less labour handling and quick production. Less electricity load Space is 1/3 that of Spray dryer Various product range. Energy consumption saving. Fuel consumption saving. Influence of heat on heat sensitive products is remarkably low even at high temperature. Lump breaker with variable speed feed screw feeder for non clogging of feed. Only two operators are required to operate the plant instead of number of labourers in conventional drying system. The environmental conditions remains clean. THE PROCESS : The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel. The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products. See More-

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Vibrated Fluid Bed Dryers: INR   0 INR  0
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Vibrated Fluid Bed Dryers:

Vibratory Fluidized Bed (VFB) is another type of fluidized bed where the mechanical vibration, enhance the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level. Standard type of vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried. The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. Some of the advantages of vibratory fluidized beds include: Continuous drying throughout the unit. Handle products with a wide range of particle size and shape. Minimal fluidization velocity and pressure drop due to the vibration energy being transferred along the bed. Increase efficiency of gas to solid contact. Mechanical vibration enhances homogeneity and stability of fluidized bed layers. Easier to control the residence time distribution of processed material by manipulating the intensity of amplitude and frequency of vibration. Limitations of vibratory fluidized bed are as follow The inlet air temperature to the dryer process is limited. Climate condition can affect the unit’s thermal efficiency. Build-up of local expansion region lead to unstable behavior to the bed structure

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Drying Plants: INR   0 INR  0
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Drying Plants:

Capacity : 50 kg / hr water evaporation and above as per customer requirements. Drying plants are customized for each specific purpose and are available in a wide range of sizes and configurations; Total control over a wide range of critical process parameters and product properties such as temperatures, holding times, solid contents and critical powder characteristics; Variable atomizer speed and temerature adjustment; Controlled flow nozzles enabling precision control of particle size; Energy-efficient technology ensuring very low energy consumption per product unit produced; Plant designs capable of handling a variety of applications and ensuring very high yields; Top quality and reliable components for prolonged service life; Complete and efficient CIP systems; Automated process control to ensure long and reliable production runs with constant product quality.

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Spray Drying Plant: INR   0 INR  0
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Spray Drying Plant:

Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. See More-

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Forced Circulation Systems: INR   0 INR  0
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Forced Circulation Systems:

Forced circulation Evaporator is used where boiling of the product is steering clear due to its bad foul characteristics. When the mixture flows through the heat exchanger it get partially vaporized because of the decrease in pressure. In this process powerful circulation pump forces the liquid through the help of tubes. The heat is picked by the shell side which carries steam. The height of the liquid is designed in a way thio stay away from the nucleate boiling inside the evaporator tube bundle. This type of equipment can be mounted vertically or horizontally according to the client’s need. Additionally they can also strengthen the solid substance into the liquid but before drying. They ensure moisture free complete process. But in this high power pump as well as high flowing velocity in the tubes are required. The efficiency of forced circulation evaporators is completely dependent on the heat temperature of the steam and the solution. Advanced Drying System. have a total quality management system that has the responsibility of matching the designs of our products to the international market standards. We integrate those forced circulation evaporator design to deliver the best quality service from our side. Meticulous Features Of Forced Circulation Evaporator: Ideal For Crystallization Concentrated Values Steam Economy Multiple Arrangements For High Performance High Capacity Minimum Consumption Of Energy Applications Of Forced Circulation Evaporator Waste Water Concentration Concentration Of Inorganic As Well As Organic Salt Solutions Evaporative Crystallization

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