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Laboratory Spray Dryers Manufacturer: The laboratory spray dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml. Principles: A peristaltic pump delivers liquid from the sample container to the fluid nozzle mounted on the drying chamber. Compressed air from the inbuilt compressor is also supplied to the nozzle, resulting in atomization of the liquid into a fine spray. Air from the blower is heated by an electrical air heater and blown through the drying chamber. Due to the large surface ;area, drying is very rapid, resulting in a sharp drop in temperature. The dry powder particles are separated from the air in the cyclone separator and collected in the glass collection bottle. The exhaust air is directed through a flexible ss hose into the atmosphere. A bag filter can be provided for secondary powder collection. Construction: the blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access. the air entering the panel is filtered through a fine cloth filter. the chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal. the peristaltic pump is mounted on the front of the panel with easy accessibility. Controls: the dryer has ease of operations. The inlet air temperature is precisely controlled by the inlet temperature pid controller. The panel includes: inlet temperature controller. outlet temperature indicator. on/off switch and indicator for blower on/off switch and indicator for heater. on/off switch and indicator for air compressor. on/off switch and indicator for feed pump. pump speed control with lcd display compressed air pressure control with lcd display of air pressure. Technical Information: evaporation rate of water at inlet temperature of 250°c:- approx1500ml/hr. air inlet temperature range:- up to 250ac heater capacity:- 3 kwh. spray system:- 2 fluid nozzle. spray/hot airflow:- downward co-current/ upward counter co-current. air compressor:- inbuilt. power supply:- 230v-50hz. 15 amps. dimensions:- 700x600x450 mm (h) (w) (d) Application: The laboratory spray dryer can be used for various applications: pharmaceutical products bio-chemicals herbal extracts ceramics flavors foodstuffs tanning agents dyestuffs and pigments inorganic and organic chemicals plastics See More- http://www.spraydryerindia.com/laboratory-spray-dryer.html
Forced Circulation Systems Manufacturer: We offer forced circulation systems that is used for various applications related to crystal growth and mother liquor de-super saturation. The forced circulation systems is provided with a specially designed liquid vapor separation area that avoids formation of an excessive amount of fines, which is highly detrimental to crystal growth. Construction: An "active volume", designed case by case, to get both required residence time for crystal growth and mother liquor de-super saturation A given agitation (recirculation rate) rated to control the extent of super saturation arising from the evaporation, and to keep the temperature difference in the heat exchanger within reasonable limits Provided with liquid-vapor separation area to minimize the carry over losses and avoid the formation of an excessive amount of fines, which is highly detrimental to crystal growth Forced circulation Evaporator is used where boiling of the product is steering clear due to its bad foul characteristics. When the mixture flows through the heat exchanger it get partially vaporized because of the decrease in pressure. In this process powerful circulation pump forces the liquid through the help of tubes. The heat is picked by the shell side which carries steam. The height of the liquid is designed in a way thio stay away from the nucleate boiling inside the evaporator tube bundle. This type of equipment can be mounted vertically or horizontally according to the client’s need. Additionally they can also strengthen the solid substance into the liquid but before drying. They ensure moisture free complete process. But in this high power pump as well as high flowing velocity in the tubes are required. The efficiency of forced circulation evaporators is completely dependent on the heat temperature of the steam and the solution. Advanced Drying System. have a total quality management system that has the responsibility of matching the designs of our products to the international market standards. We integrate those forced circulation evaporator design to deliver the best quality service from our side. Meticulous Features Of Forced Circulation Evaporator: Ideal For Crystallization Concentrated Values Steam Economy Multiple Arrangements For High Performance High Capacity Minimum Consumption Of Energy Applications Of Forced Circulation Evaporator Waste Water Concentration Concentration Of Inorganic As Well As Organic Salt Solutions Evaporative Crystallization Network Area: Our manufactured products are made up of finest quality of raw materials due to which it ensures durability in the product nature. There are mainly three factors in our designed products which are the main keys of our success and these are quality designs, competitive price and timely delivery. See More- http://www.spraydryerindia.com/forced-circulation-system.html
Pressure Nozzles Manufacturer: We also offer a wide range of pressure nozzles that generates energy for atomization which is applied solely by the feed liquid pressure. These pressure nozzles are available with single swirl chamber to minimize plugging and can also be fabricated in various specifications to suit the varied requirements of the clients. These pressure nozzles systems are provided with: Nozzle Body Orifice Seal Orifice Disc Swirl Chamber Chamber End Plate Body Seal Female Adopter See More- http://www.spraydryerindia.com/pressure-nozzle.html
Rotary Dyers Manufacturer: We offer a wide assortment of rotary dyers that are classified as direct or indirect (air heating method), current or counter current (material air contact). While using the dryers the material should be dried and uniformly dispersed over the entire cross-section. These dyers can also be customized based on the properties of the material. Features: Material is Passage through heated air Dryer is driven through a girth gear and tyre arrangement Minimum air leakage The advantages of rotary dryers are: Low operating costs Low maintenance costs Ideally suited for high volumes High thermal efficiency These dryers are used to handle following material Sand Clays Maize germs Coal Ore Industrial sludge See More- http://www.spraydryerindia.com/rotary-dryer.html
Two Fluid Nozzles Manufacturer: We export atomization by two fluid nozzles that is carried out with a rotary atomizer and a pressure nozzle or a two fluid nozzle. the system is provided with two fluid nozzles where compressed air supplies most of the energy required to atomize the feed liquid. the process is used in laboratory and small plants to produce fine powder. Features: Easy to use with minimum maintenance robust construction easy operation See More- http://www.spraydryerindia.com/two-fluid-nozzle.html
Fluid Bed Dryers Manufacturer: Leveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process. Features: Easy to install High functionality Optimum performance Smooth operation See More- http://www.spraydryerindia.com/fluid-bed-dryer.html
Air Dispersion Dryers Manufacturer: We offer a wide assortment of air dispersion dryers that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. Due to the dewatering mechanism, these dryers provide effective solutions and converted to either filter cakes, pastes or sludges. These air dispersion dryers are chosen on the basis of wet deed cake particle size distribution of final powder and drying curve. Our range of air dispersion dryers includes spray dryers, rotary dryers, flash dryers, spin flash dryers, vibrated fluid bed dryers and fluid bed dryer. See More- http://www.spraydryerindia.com/air-dispersion-dryer.html
Falling Film Evaporator Manufacturer: We offer an assortment of falling film evaporator that are robustly constructed and widely demanded in chemical industry and effluent treatment plants. Due to the turbulence created inside the chamber, the system is proved to be suitable for heat sensitive, highly viscous and moderately scaling liquids. Our range of falling film evaporator includes falling film, rising film, forced circulation systems. Our company is also engaged in the sphere of manufacturing and exporting a wide range of falling film that consists of shell and tube heat exchanger. It the system the liquid is distributed and fed to the inside of the tubes of the calandria and create a uniform film. See More- http://www.spraydryerindia.com/falling-film-evaporator.html
Pilot Dryers Manufacturer: We offer a wide an extensive range of pilot dryers that is proven planning tool and used to scale dehydration plant. These pilot dryers are fitted with highly qualitative heavy duty components as a full sized system. Available for long and short term lease, our pilot drying system is used to make changes to production drying applications without risking substantial capital. We is leading Engineering Company supplying laboratory process equipment for R& D, pilot plants and industrial spray dryers Features: High tensile strength Robust construction Easy operation Smooth functionality See More- http://www.spraydryerindia.com/pilot-dryer.html
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