ADVANCED DRYING SYSTEMSEstablished in the year, 1999, our company, Advanced Drying Systems, is engaged in the sphere of manufacturing and exporting a wide range of drying plants, spray drying plants, drying chambers, laboratory spray dryers, air dispersion dryers, pilot dryers, rotary atomizer, industrial heaters, spin flash dryers, fluid bed dryers, vibrated fluid bed dryers etc. These are developed using advanced manufacturing technology that ensures optimal durability and functionality standards of the equipment. We have established a sophisticated manufacturing unit that is equipped with latest manufacturing machines for meeting the fabrication needs of plants. Our qualified quality controllers further assist us in maintaining the quality throughout the process ensuring superior functionality of the industrial heaters, spin flash dryers, fluid bed dryers, vibrated fluid bed dryers and other equipment.
To suit clients’ requirements, we also provide customized solutions within committed time frame. Further, we also offer effective and prompt after sale service so that our clients can make optimum use of the offered equipment. Our client centric approach has also helped us in attracting a large number of clients across the world. We have established a firm presence in our industry sector.
We offer a wide range of dryers, rotary atomizer, heaters, evaporator, powder separation unit and nozzle systems. These are manufactured using latest process technology and have been appreciated for their advanced mechanism ensuring optimum functionality standards. We use graded stainless steel and mild steel for the fabrication process ensuring high durability and corrosion resistance of the entire range of heaters, dryers, evaporators and other equipment. Further, we also have an in-house quality testing facility that allows us to check these systems on well defined quality parameters.
Some of the features of our dryers, heaters, evaporators and other equipment are:
The entire range of drying plants is widely installed in industries such as chemical industry, effluent treatment plants, pharmaceutical and others.
Forced Circulation Systems Manufacturer:
We offer forced circulation systems that is used for various applications related to crystal growth and mother liquor de-super saturation. The forced circulation systems is provided with a specially designed liquid vapor separation area that avoids formation of an excessive amount of fines, which is highly detrimental to crystal growth.
An "active volume", designed case by case, to get both required residence time for crystal growth and mother liquor de-super saturation
A given agitation (recirculation rate) rated to control the extent of super saturation arising from the evaporation, and to keep the temperature difference in the heat exchanger within reasonable limits
Provided with liquid-vapor separation area to minimize the carry over losses and avoid the formation of an excessive amount of fines, which is highly detrimental to crystal growth
Forced circulation Evaporator is used where boiling of the product is steering clear due to its bad foul characteristics. When the mixture flows through the heat exchanger it get partially vaporized because of the decrease in pressure. In this process powerful circulation pump forces the liquid through the help of tubes. The heat is picked by the shell side which carries steam. The height of the liquid is designed in a way thio stay away from the nucleate boiling inside the evaporator tube bundle. This type of equipment can be mounted vertically or horizontally according to the client’s need. Additionally they can also strengthen the solid substance into the liquid but before drying. They ensure moisture free complete process. But in this high power pump as well as high flowing velocity in the tubes are required. The efficiency of forced circulation evaporators is completely dependent on the heat temperature of the steam and the solution. Advanced Drying System. have a total quality management system that has the responsibility of matching the designs of our products to the international market standards. We integrate those forced circulation evaporator design to deliver the best quality service from our side.
Meticulous Features Of Forced Circulation Evaporator:
Ideal For Crystallization
Multiple Arrangements For High Performance
Minimum Consumption Of Energy
Applications Of Forced Circulation Evaporator
Waste Water Concentration
Concentration Of Inorganic As Well As Organic Salt Solutions
Our manufactured products are made up of finest quality of raw materials due to which it ensures durability in the product nature. There are mainly three factors in our designed products which are the main keys of our success and these are quality designs, competitive price and timely delivery.
Rising Film Evaporator Manufacturer:
A Rising Film Evaporator (RFE) is a vertical shell and tube heat exchanger with a vapor – liquid separator mounted at the top.
The liquid to be concentrated is fed at the bottom of the heated tube bundle. As the liquid feed receives the heat, the vapors generated lift the liquid upwards and push it on the wall as a film. The velocities generated by the vapor lift are quite high, giving good thermal performance. The balance liquid and vapor are separated in the vapor- liquid separator.
'Simple solution for concentration of liquids that are moderately heat sensitive'
Thermosiphon action due to boiling in vertical tubes eliminates the need for circulation pump
Trace quantities of suspended particles in the feed are tolerated
Can operate under reasonable vacuum
Multiple effect arrangement provides steam economy
Concentration of dilute solutions containing water and organic solvents in applications such as plant extracts in water or organic solvents
As a reboiler to distillation column
Economical alternative to falling film evaporator for moderate vacuum and moderately heat sensitive products
Laboratory Spray Dryers Manufacturer:
The laboratory spray dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml.
A peristaltic pump delivers liquid from the sample container to the fluid nozzle mounted on the drying chamber. Compressed air from the inbuilt compressor is also supplied to the nozzle, resulting in atomization of the liquid into a fine spray.
Air from the blower is heated by an electrical air heater and blown through the drying chamber. Due to the large surface ;area, drying is very rapid, resulting in a sharp drop in temperature. The dry powder particles are separated from the air in the cyclone separator and collected in the glass collection bottle. The exhaust air is directed through a flexible ss hose into the atmosphere. A bag filter can be provided for secondary powder collection.
the blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access.
the air entering the panel is filtered through a fine cloth filter.
the chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal.
the peristaltic pump is mounted on the front of the panel with easy accessibility.
the dryer has ease of operations. The inlet air temperature is precisely controlled by the inlet temperature pid controller. The panel includes:
inlet temperature controller.
outlet temperature indicator.
on/off switch and indicator for blower
on/off switch and indicator for heater.
on/off switch and indicator for air compressor.
on/off switch and indicator for feed pump.
pump speed control with lcd display
compressed air pressure control with lcd display of air pressure.
evaporation rate of water at inlet temperature of 250°c:- approx1500ml/hr.
air inlet temperature range:- up to 250ac
heater capacity:- 3 kwh.
spray system:- 2 fluid nozzle.
spray/hot airflow:- downward co-current/ upward counter co-current.
air compressor:- inbuilt.
power supply:- 230v-50hz. 15 amps.
dimensions:- 700x600x450 mm (h) (w) (d)
The laboratory spray dryer can be used for various applications:
dyestuffs and pigments
inorganic and organic chemicals
Spin Flash Dryers Manufacturer:
Spin flash dryers if the wet cake is a paste or sludge, swirl flash dryer is the most suited for drying application. The dryer is fitted with a mechanical agitator which helps to disperse the wet cake without any need for back mixing of the dry powder.
the feeding system includes a feed tank with agitator and a screw feeder for feeding into the drying unit. The heart of drying process is cylindrical drying chamber, where the drying air enters the air distributor. The tangential air distributor of special design introduces the air as an intense swirl flow.
the simple spin flash dryer is designed to handle materials that can be suspended directly in air. The drying process usually is completed in 0. 5 - 2 sees, and the final moisture is generally in the constant rate drying zone. Various types of spin flash dryers designs are available based on uniform / non uniform particle size of the feed / product.
the feeding of cake is through specially designed paddle mixer / screw conveyor with / without rotary injector depending on rheology of feed material. For difficult to handle feed materials part of dried powder can be re-cycled. Spin flash dryers are suited for filter cakes, semi dried powders.
Falling Film Evaporator Manufacturer:
We offer an assortment of falling film evaporator that are robustly constructed and widely demanded in chemical industry and effluent treatment plants. Due to the turbulence created inside the chamber, the system is proved to be suitable for heat sensitive, highly viscous and moderately scaling liquids. Our range of falling film evaporator includes falling film, rising film, forced circulation systems.
Our company is also engaged in the sphere of manufacturing and exporting a wide range of falling film that consists of shell and tube heat exchanger. It the system the liquid is distributed and fed to the inside of the tubes of the calandria and create a uniform film.
Two Fluid Nozzles Manufacturer:
We export atomization by two fluid nozzles that is carried out with a rotary atomizer and a pressure nozzle or a two fluid nozzle. the system is provided with two fluid nozzles where compressed air supplies most of the energy required to atomize the feed liquid. the process is used in laboratory and small plants to produce fine powder.
Easy to use with minimum maintenance
Pressure Nozzles Manufacturer:
We also offer a wide range of pressure nozzles that generates energy for atomization which is applied solely by the feed liquid pressure. These pressure nozzles are available with single swirl chamber to minimize plugging and can also be fabricated in various specifications to suit the varied requirements of the clients.
These pressure nozzles systems are provided with:
Chamber End Plate
Rotary Atomizer Manufacturer:
We also offer an array of rotary atomizers that are used for drying various liquids in several industries. These rotary atomizers are enabled with atomizer wheel that rotates at a high speed and ensure disintegration of the material into fine droplets. These are used to handle wide range of products including slurries with high viscosity.
Spray Drying Plant Manufacturer:
We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.
Easy to handle