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SPRAYDRYERHYDERABAD 58cfcee030ead6054035baf8 Products https://www.spraydryerindia.in

Manufacturing test

Air Dispersion DryersWe offer a wide assortment of air dispersion dryers that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. Due to the dewatering mechanism, these dryers provide effective solutions and converted to either filter cakes, pastes or sludges. These air dispersion dryers are chosen on the basis of wet deed cake particle size distribution of final powder and drying curve. Our range of air dispersion dryers includes spray dryers, rotary dryers, flash dryers, spin flash dryers, vibrated fluid bed dryers and fluid bed dryer. Features: Smooth functionality Easy operation Durable performance
Air Dispersion Dryers
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Forced circulation Evaporator is used where boiling of the product is steering clear due to its bad foul characteristics. When the mixture flows through the heat exchanger it get partially vaporized because of the decrease in pressure. In this process powerful circulation pump forces the liquid through the help of tubes. The heat is picked by the shell side which carries steam. The height of the liquid is designed in a way thio stay away from the nucleate boiling inside the evaporator tube bundle. This type of equipment can be mounted vertically or horizontally according to the client’s need. Additionally they can also strengthen the solid substance into the liquid but before drying. They ensure moisture free complete process. But in this high power pump as well as high flowing velocity in the tubes are required. The efficiency of forced circulation evaporators is completely dependent on the heat temperature of the steam and the solution. Advanced Drying System. have a total quality management system that has the responsibility of matching the designs of our products to the international market standards. We integrate those forced circulation evaporator design to deliver the best quality service from our side. Meticulous Features Of Forced Circulation Evaporator: Ideal For Crystallization Concentrated Values Steam Economy Multiple Arrangements For High Performance High Capacity Minimum Consumption Of Energy Applications Of Forced Circulation Evaporator Waste Water Concentration Concentration Of Inorganic As Well As Organic Salt Solutions Evaporative Crystallization
Forced Circulation Systems:
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Manufacturer & Exporter of Swirl Flash Dryers & Swirl Flash Dryer. Our product range also comprises of Spray Drying Plants, Air Dispersion Dryer and Drying System Accessories.We offer a wide assortment of Swirl Flash Dryer that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. We offers Customized Swirl Flash Drying Systems with variety of Configurations, and are made as per the quality standards.
Swirl Flash Dryers
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We are the leading manufacturer of Vibrated Fluid Bed Dryers and our product is made of good quality.Our extensive range of Vibrated Fluid Bed Dryers is used for fluidization of materials which are difficult to handle in a static fluid bed dryer. Features:-• Pasty properties of the wet feed.• Wide particle size distribution.• Low strength of wet or dry particles.• Stickiness or thermoplasticity of the particles.Application:-Salt.Milk products (used as a secondary dryer).Chemicals.Tea etc.
Vibrated Fluid Bed Dryers
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We offer a wide assortment of air dispersion dryers that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. Due to the dewatering mechanism, these dryers provide effective solutions and converted to either filter cakes, pastes or sludges. These air dispersion dryers are chosen on the basis of wet deed cake particle size distribution of final powder and drying curve. Our range of air dispersion dryers includes spray dryers, rotary dryers, flash dryers, spin flash dryers, vibrated fluid bed dryers and fluid bed dryer.Features:Smooth functionalityEasy operationDurable performance
Air Dispersion Dryers
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Capacity : 50 kg / hr water evaporation and above as per customer requirements. Drying plants are customized for each specific purpose and are available in a wide range of sizes and configurations; Total control over a wide range of critical process parameters and product properties such as temperatures, holding times, solid contents and critical powder characteristics; Variable atomizer speed and temerature adjustment; Controlled flow nozzles enabling precision control of particle size; Energy-efficient technology ensuring very low energy consumption per product unit produced; Plant designs capable of handling a variety of applications and ensuring very high yields; Top quality and reliable components for prolonged service life; Complete and efficient CIP systems; Automated process control to ensure long and reliable production runs with constant product quality.
Drying Plants:
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Used for spray drying & encapsulation and others; Designed for solvent and aqueous feeds; Visible process due to glass assembly; Easy to handle glassware High performance cyclone; High yields; Self contained and supplied complete and ready for immediate operation; Compact design and easy to move around; Fast drying process [up to 1000 ml / hr]; Shorter times to optimize formulations. Reproducible powder production at lab scale; Ideal for scale up to pilot or production; All units feature a simple and intuitive touch screen opration system with recipe funtions and USB data logger. One of the reasons for the reproducibility of the Lab 1 Glass Laboratory Spray Dryer is the durable and precise nozzle technology. The nozzle comes with a de blocker needle which can be pushed through the nozzle in case of clogging. The de blocker frequency is user selectable. Optional, nozzle cooling is available. The nozzle can be cooled with regular tap water. Spraying of heat sensitive product is possible. The touch panel PLC operating system allows the user to control all the system parameters with the touch of a finger. The blower, air heater and feed liquid pump are operated from this panel. The system parameters such as inlet hot air temperature, outlet exhaust air temperature, feed and blower frequency are set by touching the corresponding displayed value and entering the new value in the set screen that appears. A data trend screen shows a record of the air temperatures. heater output and feed liquid pump output during the experiment. The user can visually see the temperature record and quickly understand it. For data analysis, a daily report screen and experiment data can be viewed with option to save to an USB flash drive for use in a PC computer. Access to only two sides of the spray dryer is required for normal operation. The touch panel and product collection pot are located so that all operations are performed from one operating point.
Laboratory Spray Dryers :
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Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer.
Spray Drying Plant
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   We offer a wide assortment of air dispersion dryers that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. Due to the dewatering mechanism, these dryers provide effective solutions and converted to either filter cakes, pastes or sludges. These air dispersion dryers are chosen on the basis of wet deed cake particle size distribution of final powder and drying curve. Our range of air dispersion dryers includes spray dryers, rotary dryers, flash dryers, spin flash dryers, vibrated fluid bed dryers and fluid bed dryer.Features:Smooth functionalityEasy operationDurable performance       See More
Air Dispersion Dryers :
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    Leveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.Features:Easy to installHigh functionalityOptimum performanceSmooth operationA Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.Fresh air is drawn in by means of a fan. The air is then passed through a filter and heated to produce warm air by use of electric heaters. If the product contains a solvent or inflammable substances, the dryer must be operated using steam and provided with a flame-proof motor. The heated air passes through the product container which has diffuser plates and a sieve. Due to the stream of air, the wet product gets fluidised. The material gets surrounded by the hot air and gets dried due to heat transfer. Moist air passes through a filter bag and an exhaust duct. The Fluid Bed Dryer is not suitable for drying of liquids or pastes.We are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine.Features:Sturdy constructionLow maintenanceEasy installation and low power consumptionFurther Details :• Trolley system provided with the machine is SS-316 constructed• Supported by automation and PLC control• Provided with expansion chamber that feature the guide support• Lifting jack, which is housed in an inlet lower chamber, is made of Stainless SteelWorking Principle:• The dryer suck the atmospheric air via micron filter and balanced fan driver• Provide clean air passes over electric heaters/ steam• By the process of fluidization, the hot air passes through the product• The dryer is provided with dehumidifier support• The blower speed is controlled through an AC frequency drive that assists in controlling fluidization and avoids the choking of filter bag• To avoid lump formation in a container and achieve uniform fluidization, the ranking system is providedAdvantages :In a Fluid Bed Dryer, the temperature is distributed uniformly throughout the product and the heat rate is very high. High production rates are achieved because of reduced drying time. As the product is in close contact with the drying air at a low temperature and for a short duration, the physical and chemical properties of the product are not affected generally and hence the dryer can be effectively used in the case of heat-sensitive products. As the product is continuously moving during the drying process, there is minimal lump formation or case hardening.  See More
Fluid Bed Dryers :
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The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas. The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beams. The dryer slopes slightly so that the discharge end is lower than the material feed end in order to convey the material through the dryer under gravity. Material to be dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas stream can either be moving toward the discharge end from the feed end (known as co-current flow), or toward the feed end from the discharge end (known as counter-current flow). The gas stream can be made up of a mixture of air and combustion gases from a burner, in which case the dryer is called a direct heated dryer. Based on the configuration, rotary dryers can be classified as co-current, counter current, direct fired and indirect fired. Explanation of each configuration is given below:Unique FeaturesEfficient drying of materials with high moisture contents.Handles a wide size range of materials with extended residence times.Design permits highest possible drying temperatures.Drying, cooling or calcination.High thermal efficiency.Application Co-Current Applications :Wet feed in contact with the hottest drying gases supplied from an external source, where heat transfer is by convection.Suifilter cakesMinerals, fertilisers,Beet pulpFloatation concentratesCoal/cokeClays, phosphatesAnimal feedsGerm, stillageSludges.See More
Rotary Dryers :
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A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. The disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. A product clarifier ensures desired size and the dried particles only leave the drying chamber. High solid contents make the spin flash drier a very economical drying proposition. Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. Advantages : Material is directly fed from filter press to dryer.Less drying time hence less labour handling and quick production.Less electricity loadSpace is 1/3 that of Spray dryerVarious product range.Energy consumption saving.Fuel consumption saving.Influence of heat on heat sensitive products is remarkably low even at high temperature.Lump breaker with variable speed feed screw feeder for non clogging of feed.Only two operators are required to operate the plant instead of number of labourers in conventional drying system.The environmental conditions remains clean.THE PROCESS :The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.See More
Spin Flash Dryers:
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