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"name": "Laboratory Spray Dryers",
"description": "The Laboratory Spray Dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml. \n\nConstruction:\n\n• The blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access \n• The air entering the panel is filtered through a fine cloth filter\n• The chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal\n• The peristaltic pump is mounted on the front of the panel with easy accessibility\n\nTechnical Information:\n\nEvaporation rate of water at inlet temperature of 250°C is approx 1500 m/ hr\nAir inlet temperature range: up to 250 ac\nHeater capacity: 3 kwh\nSpray system: 2 fluid nozzle\nSpray/ hot airflow: downward co-current/ upward counter co-current\nAir compressor: inbuilt\nPower supply: 230 V-50 Hz, 15 amps\nDimensions: 700 x 600 x 450 mm (h) (w) (d)\n\nApplication:\n\nThey have various application areas, such as used in Plastics, Ceramics, Pharmaceutical products, Bio-chemicals, Herbal extracts, Flavours, Food Stuffs, Tanning agents, Dyestuffs and Pigments, Inorganic and organic Chemicals etc.",
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"description": "The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas. The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beams. The dryer slopes slightly so that the discharge end is lower than the material feed end in order to convey the material through the dryer under gravity. Material to be dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas stream can either be moving toward the discharge end from the feed end (known as co-current flow), or toward the feed end from the discharge end (known as counter-current flow). The gas stream can be made up of a mixture of air and combustion gases from a burner, in which case the dryer is called a direct heated dryer. Based on the configuration, rotary dryers can be classified as co-current, counter current, direct fired and indirect fired. Explanation of each configuration is given below:\nUnique Features\nEfficient drying of materials with high moisture contents.\nHandles a wide size range of materials with extended residence times.\nDesign permits highest possible drying temperatures.\nDrying, cooling or calcination.\nHigh thermal efficiency.\nApplication Co-Current Applications :\n\n\nWet feed in contact with the hottest drying gases supplied from an external source, where heat transfer is by convection.\nSuifilter cakes\nMinerals, fertilisers,\nBeet pulp\nFloatation concentrates\nCoal/coke\nClays, phosphates\nAnimal feeds\nGerm, stillage\nSludges.\n\n\nSee More-\n\n",
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"description": "Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.[1]\nAll spray dryers use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray. The most common of these are rotary disk and single-fluid high pressure swirl nozzles. Atomizer wheels are known to provide broader particle size distribution, but both methods allow for consistent distribution of particle size.[2] Alternatively, for some applications two-fluid or ultrasonic nozzles are used. Depending on the process needs, drop sizes from 10 to 500 µm can be achieved with the appropriate choices. The most common applications are in the 100 to 200 µm diameter range. The dry powder is often free-flowing.\nThe most common type of spray dryers are called single effect. There is a single source of drying air at the top of the chamber (see n°4 on the diagram). In most cases the air is blown in the same direction as the sprayed liquid (co-current). A fine powder is produced, but it can have poor flow and produce a lot of dust. To overcome the dust and poor flow of the powder, a new generation of spray dryers called multiple effect spray dryers have been produced. Instead of drying the liquid in one stage, drying is done through two steps: the first at the top (as per single effect) and the second with an integrated static bed at the bottom of the chamber. The bed provides a humid environment which causes smaller particles to clump, producing more uniform particle sizes, usually within the range of 100 to 300 µm. These powders are free-flowing due to the larger particle size.\nThe fine powders generated by the first stage drying can be recycled in continuous flow either at the top of the chamber (around the sprayed liquid) or at the bottom, inside the integrated fluidized bed. The drying of the powder can be finalized on an external vibrating fluidized bed.\nThe hot drying gas can be passed in as a co-current, same direction as sprayed liquid atomizer, or counter-current, where the hot air flows against the flow from the atomizer. With co-current flow, particles spend less time in the system and the particle separator (typically a cyclone device). With counter-current flow, particles spend more time in the system and is usually paired with a fluidized bed system. Co-current flow generally allows the system to operate more efficiently.",
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"name": "Rising Film Evaporator",
"description": "Leveraging on our industrial experience, we are manufacturing a wide range of Rising Film Evaporator that ensure the flow of the liquid upward in a parallel flow. Due to the increased vapor mount, it forms a \"climbing\" film on the walls of a tube it creates turbulence in the liquid that is suitable for heat sensitive, highly viscous and moderately scaling liquids. The high temperature between the heating chest and boiling chamber ensures uniform circulation and formation of a climbing film. These evaporators are flexible can be converted to Forced Circulation Evaporators easily.\n\nApplications of Rising Film: \n\n• Chemical Industry\n• Effluent Treatment Plants",
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"name": "Spin Flash Dryers",
"description": "Spin Flash Dryers if the wet cake is a paste or sludge, swirl flash dryer is the most suited for drying application. The dryer is fitted with a mechanical agitator which helps to disperse the wet cake without any need for back mixing of the dry powder. \n\nthe feeding system includes a feed tank with agitator and a screw feeder for feeding into the drying unit. The heart of drying process is cylindrical drying chamber, where the drying air enters the air distributor. The tangential air distributor of special design introduces the air as an intense swirl flow. \n\nthe simple spin flash dryer is designed to handle materials that can be suspended directly in air. The drying process usually is completed in 0. 5 - 2 sees, and the final moisture is generally in the constant rate drying zone. Various types of spin flash dryers designs are available based on uniform / non uniform particle size of the feed / product. \n\nthe feeding of cake is through specially designed paddle mixer / screw conveyor with / without rotary injector depending on rheology of feed material. For difficult to handle feed materials part of dried powder can be re-cycled. Spin flash dryers are suited for filter cakes, semi dried powders.",
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"name": "Fluid Bed Dryer",
"description": "The vibrated Fluid Bed Drying is used for fluidization of materials which are difficult to handle in a static fluid bed dryer. \nThese materials are often characterized by having one or more of the physical properties.\n\nPhysical Properties:\n\n Wide particle size distribution\n Low strength of wet or dry particles\n Stickiness or thermo plasticity of the particles\n Pasty properties of the wet feed\n\nIn the vibrated fluid bed dryer, the material is easily transported through the dryer by the combined effect of fluidization and vibration. The fluidization velocity can be judiciously selected, to minimize entertainment of the smaller particles, to avoid gas bubbling m the fluid bed thereby minimizing attrition. The residence time can be adjusted, by varying the bed height, through the overflow weir position. A cooling section can also be provided, by partitioning of the plenum chamber. \n\nTypical products handled:\n\n Salt\n Milk products (used as a secondary dyer)\n Chemicals\n Tea\n \nFluid Bed Dryers\n\nLeveraging on our industrial experience and robust infrastructure, we have designed Fluid Bed Dryers that are known for single stage operation and extensively used to convert solutions, suspensions, and slurries into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.\n\nFeature: \n\n• Easy to install \n• High functionality \n• Optimum performance \n• Smooth operation",
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"name": "Forced Circulation Systems:",
"description": "Forced circulation Evaporator is used where boiling of the product is steering clear due to its bad foul characteristics. When the mixture flows through the heat exchanger it get partially vaporized because of the decrease in pressure. In this process powerful circulation pump forces the liquid through the help of tubes. The heat is picked by the shell side which carries steam. The height of the liquid is designed in a way thio stay away from the nucleate boiling inside the evaporator tube bundle. This type of equipment can be mounted vertically or horizontally according to the client’s need. Additionally they can also strengthen the solid substance into the liquid but before drying. They ensure moisture free complete process. But in this high power pump as well as high flowing velocity in the tubes are required. The efficiency of forced circulation evaporators is completely dependent on the heat temperature of the steam and the solution. Advanced Drying System. have a total quality management system that has the responsibility of matching the designs of our products to the international market standards. We integrate those forced circulation evaporator design to deliver the best quality service from our side. Meticulous Features Of Forced Circulation Evaporator: Ideal For Crystallization Concentrated Values Steam Economy Multiple Arrangements For High Performance High Capacity Minimum Consumption Of Energy Applications Of Forced Circulation Evaporator Waste Water Concentration Concentration Of Inorganic As Well As Organic Salt Solutions Evaporative Crystallization",
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"name": "Drying Plants:",
"description": "Capacity : 50 kg / hr water evaporation and above as per customer requirements. Drying plants are customized for each specific purpose and are available in a wide range of sizes and configurations; Total control over a wide range of critical process parameters and product properties such as temperatures, holding times, solid contents and critical powder characteristics; Variable atomizer speed and temerature adjustment; Controlled flow nozzles enabling precision control of particle size; Energy-efficient technology ensuring very low energy consumption per product unit produced; Plant designs capable of handling a variety of applications and ensuring very high yields; Top quality and reliable components for prolonged service life; Complete and efficient CIP systems; Automated process control to ensure long and reliable production runs with constant product quality.",
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"name": "Vibrated Fluid Bed Dryers:",
"description": "Vibratory Fluidized Bed (VFB) is another type of fluidized bed where the mechanical vibration, enhance the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level. Standard type of vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried. The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. Some of the advantages of vibratory fluidized beds include: Continuous drying throughout the unit. Handle products with a wide range of particle size and shape. Minimal fluidization velocity and pressure drop due to the vibration energy being transferred along the bed. Increase efficiency of gas to solid contact. Mechanical vibration enhances homogeneity and stability of fluidized bed layers. Easier to control the residence time distribution of processed material by manipulating the intensity of amplitude and frequency of vibration. Limitations of vibratory fluidized bed are as follow The inlet air temperature to the dryer process is limited. Climate condition can affect the unit’s thermal efficiency. Build-up of local expansion region lead to unstable behavior to the bed structure",
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