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"description": "We have designed Powder Separation Unit that can be provided with single point (collection under cyclone) or two point (under chamber and cyclone). In this process primary separation of the product takes place in the drying chamber. Further, a high efficiency cyclone is used for powder separation from the air. For secondary collection, a multi- cyclone, bag filter or a wet scrubber can be used to get optimum results. The system can also be enabled with a pneumatic conveying system for cooling or single point collection of powder can be supplied.",
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"description": "Spin Flash Dryers if the wet cake is a paste or sludge, swirl flash dryer is the most suited for drying application. The dryer is fitted with a mechanical agitator which helps to disperse the wet cake without any need for back mixing of the dry powder. \n\nthe feeding system includes a feed tank with agitator and a screw feeder for feeding into the drying unit. The heart of drying process is cylindrical drying chamber, where the drying air enters the air distributor. The tangential air distributor of special design introduces the air as an intense swirl flow. \n\nthe simple spin flash dryer is designed to handle materials that can be suspended directly in air. The drying process usually is completed in 0. 5 - 2 sees, and the final moisture is generally in the constant rate drying zone. Various types of spin flash dryers designs are available based on uniform / non uniform particle size of the feed / product. \n\nthe feeding of cake is through specially designed paddle mixer / screw conveyor with / without rotary injector depending on rheology of feed material. For difficult to handle feed materials part of dried powder can be re-cycled. Spin flash dryers are suited for filter cakes, semi dried powders.",
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"description": "Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. ",
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"description": "Vibratory Fluidized Bed (VFB) is another type of fluidized bed where the mechanical vibration, enhance the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level. Standard type of vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried. The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. Some of the advantages of vibratory fluidized beds include: Continuous drying throughout the unit. Handle products with a wide range of particle size and shape. Minimal fluidization velocity and pressure drop due to the vibration energy being transferred along the bed. Increase efficiency of gas to solid contact. Mechanical vibration enhances homogeneity and stability of fluidized bed layers. Easier to control the residence time distribution of processed material by manipulating the intensity of amplitude and frequency of vibration. Limitations of vibratory fluidized bed are as follow The inlet air temperature to the dryer process is limited. Climate condition can affect the unit’s thermal efficiency. Build-up of local expansion region lead to unstable behavior to the bed structure",
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"name": "Flash Dryers :",
"description": "Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content.\nFlash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems.\nUnique Features.\nProduces free flowing powders in agglomerated or granulated form.\nProduces powders having a very low content of small particles (dustless).\nDries many thermoplastic and hygroscopic products that are problematic in other designs.\nIdeal for heat sensitive products as particle temperatures are kept low throughout the drying process.\nDrying is completed at low outlet drying temperatures, giving high energy utilization efficiencies.\nHigh drying efficiency and low energy costs.\nDirect drying with no initial diluting.\nContinuous processing with short drying time.\nLow operator overheads and minimum maintenance costs.\nPressure shock-resistant chamber for safe drying of organic products.\nAvailable in GMP design.\nApplication\nAgrochemicals.\nCeramics.\nFood and feed products.\nOrganic chemicals.\nPharmaceuticals.\nPigments and dyestuffs.\nPigments and dyestuffs.\nWaste products.\n\n\nSee More-\n\n",
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"name": "Fluid Bed Dryers :",
"description": " \n\nLeveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.\nFeatures:\nEasy to install\nHigh functionality\nOptimum performance\nSmooth operation\nA Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.\n\n\nFresh air is drawn in by means of a fan. The air is then passed through a filter and heated to produce warm air by use of electric heaters. If the product contains a solvent or inflammable substances, the dryer must be operated using steam and provided with a flame-proof motor. The heated air passes through the product container which has diffuser plates and a sieve. Due to the stream of air, the wet product gets fluidised. The material gets surrounded by the hot air and gets dried due to heat transfer. Moist air passes through a filter bag and an exhaust duct. The Fluid Bed Dryer is not suitable for drying of liquids or pastes.\n\n\nWe are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine.\nFeatures:\nSturdy construction\n\nLow maintenance\n\nEasy installation and low power consumption\nFurther Details :\n\n• Trolley system provided with the machine is SS-316 constructed\n\n• Supported by automation and PLC control\n\n• Provided with expansion chamber that feature the guide support\n• Lifting jack, which is housed in an inlet lower chamber, is made of Stainless Steel\n\n\nWorking Principle:\n\n• The dryer suck the atmospheric air via micron filter and balanced fan driver\n\n• Provide clean air passes over electric heaters/ steam\n\n• By the process of fluidization, the hot air passes through the product\n\n• The dryer is provided with dehumidifier support\n\n• The blower speed is controlled through an AC frequency drive that assists in controlling fluidization and avoids the choking of filter bag\n\n• To avoid lump formation in a container and achieve uniform fluidization, the ranking system is provided\n\n\nAdvantages :\n\nIn a Fluid Bed Dryer, the temperature is distributed uniformly throughout the product and the heat rate is very high. High production rates are achieved because of reduced drying time. As the product is in close contact with the drying air at a low temperature and for a short duration, the physical and chemical properties of the product are not affected generally and hence the dryer can be effectively used in the case of heat-sensitive products. As the product is continuously moving during the drying process, there is minimal lump formation or case hardening.\n \n\n \n\n\n\nSee More-\n\n",
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"description": "A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. \n\nThe disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. \n\nA product clarifier ensures desired size and the dried particles only leave the drying chamber. \n\nHigh solid contents make the spin flash drier a very economical drying proposition. \n\nSpin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. \nAdvantages : \nMaterial is directly fed from filter press to dryer.\nLess drying time hence less labour handling and quick production.\nLess electricity load\nSpace is 1/3 that of Spray dryer\nVarious product range.\nEnergy consumption saving.\nFuel consumption saving.\nInfluence of heat on heat sensitive products is remarkably low even at high temperature.\nLump breaker with variable speed feed screw feeder for non clogging of feed.\nOnly two operators are required to operate the plant instead of number of labourers in conventional drying system.\nThe environmental conditions remains clean.\n\nTHE PROCESS :\nThe product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.\n\nThe material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.\n\nSee More-\n\n",
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