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"name": "Flash Dryers :",
"description": "Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content.\nFlash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems.\nUnique Features.\nProduces free flowing powders in agglomerated or granulated form.\nProduces powders having a very low content of small particles (dustless).\nDries many thermoplastic and hygroscopic products that are problematic in other designs.\nIdeal for heat sensitive products as particle temperatures are kept low throughout the drying process.\nDrying is completed at low outlet drying temperatures, giving high energy utilization efficiencies.\nHigh drying efficiency and low energy costs.\nDirect drying with no initial diluting.\nContinuous processing with short drying time.\nLow operator overheads and minimum maintenance costs.\nPressure shock-resistant chamber for safe drying of organic products.\nAvailable in GMP design.\nApplication\nAgrochemicals.\nCeramics.\nFood and feed products.\nOrganic chemicals.\nPharmaceuticals.\nPigments and dyestuffs.\nPigments and dyestuffs.\nWaste products.\n\n\nSee More-\n\n",
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"name": "Fluid Bed Dryers :",
"description": " \n\nLeveraging on our industrial experience and robust infrastructure, we have designed fluid bed dryers that are known for single stage operation and extensively used to dry cakes from filter presses and free flowing material with bound moisture into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.\nFeatures:\nEasy to install\nHigh functionality\nOptimum performance\nSmooth operation\nA Fluid Bed Dryer is designed for fast and uniform drying of powders, crystals and medium sized pellets. The Fluid Bed Dryer finds application in Pharmaceuticals, Bulk Drugs, Dyes & Chemicals, Phyto-Chemicals, Catalysts, Food Products & Starch derivatives, Pesticides etc.\n\n\nFresh air is drawn in by means of a fan. The air is then passed through a filter and heated to produce warm air by use of electric heaters. If the product contains a solvent or inflammable substances, the dryer must be operated using steam and provided with a flame-proof motor. The heated air passes through the product container which has diffuser plates and a sieve. Due to the stream of air, the wet product gets fluidised. The material gets surrounded by the hot air and gets dried due to heat transfer. Moist air passes through a filter bag and an exhaust duct. The Fluid Bed Dryer is not suitable for drying of liquids or pastes.\n\n\nWe are among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Machine. Designed in compliance with international quality norms, these products are manufactured using quality components and material, procured from the reliable vendors of the market. We also have R&D experts who conduct regular researches to improvise our Fluid Bed Dryer Machine.\nFeatures:\nSturdy construction\n\nLow maintenance\n\nEasy installation and low power consumption\nFurther Details :\n\n• Trolley system provided with the machine is SS-316 constructed\n\n• Supported by automation and PLC control\n\n• Provided with expansion chamber that feature the guide support\n• Lifting jack, which is housed in an inlet lower chamber, is made of Stainless Steel\n\n\nWorking Principle:\n\n• The dryer suck the atmospheric air via micron filter and balanced fan driver\n\n• Provide clean air passes over electric heaters/ steam\n\n• By the process of fluidization, the hot air passes through the product\n\n• The dryer is provided with dehumidifier support\n\n• The blower speed is controlled through an AC frequency drive that assists in controlling fluidization and avoids the choking of filter bag\n\n• To avoid lump formation in a container and achieve uniform fluidization, the ranking system is provided\n\n\nAdvantages :\n\nIn a Fluid Bed Dryer, the temperature is distributed uniformly throughout the product and the heat rate is very high. High production rates are achieved because of reduced drying time. As the product is in close contact with the drying air at a low temperature and for a short duration, the physical and chemical properties of the product are not affected generally and hence the dryer can be effectively used in the case of heat-sensitive products. As the product is continuously moving during the drying process, there is minimal lump formation or case hardening.\n \n\n \n\n\n\nSee More-\n\n",
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"description": "A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. \n\nThe disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. \n\nA product clarifier ensures desired size and the dried particles only leave the drying chamber. \n\nHigh solid contents make the spin flash drier a very economical drying proposition. \n\nSpin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. \nAdvantages : \nMaterial is directly fed from filter press to dryer.\nLess drying time hence less labour handling and quick production.\nLess electricity load\nSpace is 1/3 that of Spray dryer\nVarious product range.\nEnergy consumption saving.\nFuel consumption saving.\nInfluence of heat on heat sensitive products is remarkably low even at high temperature.\nLump breaker with variable speed feed screw feeder for non clogging of feed.\nOnly two operators are required to operate the plant instead of number of labourers in conventional drying system.\nThe environmental conditions remains clean.\n\nTHE PROCESS :\nThe product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.\n\nThe material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.\n\nSee More-\n\n",
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"description": "Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.[1]\nAll spray dryers use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray. The most common of these are rotary disk and single-fluid high pressure swirl nozzles. Atomizer wheels are known to provide broader particle size distribution, but both methods allow for consistent distribution of particle size.[2] Alternatively, for some applications two-fluid or ultrasonic nozzles are used. Depending on the process needs, drop sizes from 10 to 500 µm can be achieved with the appropriate choices. The most common applications are in the 100 to 200 µm diameter range. The dry powder is often free-flowing.\nThe most common type of spray dryers are called single effect. There is a single source of drying air at the top of the chamber (see n°4 on the diagram). In most cases the air is blown in the same direction as the sprayed liquid (co-current). A fine powder is produced, but it can have poor flow and produce a lot of dust. To overcome the dust and poor flow of the powder, a new generation of spray dryers called multiple effect spray dryers have been produced. Instead of drying the liquid in one stage, drying is done through two steps: the first at the top (as per single effect) and the second with an integrated static bed at the bottom of the chamber. The bed provides a humid environment which causes smaller particles to clump, producing more uniform particle sizes, usually within the range of 100 to 300 µm. These powders are free-flowing due to the larger particle size.\nThe fine powders generated by the first stage drying can be recycled in continuous flow either at the top of the chamber (around the sprayed liquid) or at the bottom, inside the integrated fluidized bed. The drying of the powder can be finalized on an external vibrating fluidized bed.\nThe hot drying gas can be passed in as a co-current, same direction as sprayed liquid atomizer, or counter-current, where the hot air flows against the flow from the atomizer. With co-current flow, particles spend less time in the system and the particle separator (typically a cyclone device). With counter-current flow, particles spend more time in the system and is usually paired with a fluidized bed system. Co-current flow generally allows the system to operate more efficiently.",
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"description": "Leveraging on our industrial experience, we are manufacturing a wide range of Rising Film Evaporator that ensure the flow of the liquid upward in a parallel flow. Due to the increased vapor mount, it forms a \"climbing\" film on the walls of a tube it creates turbulence in the liquid that is suitable for heat sensitive, highly viscous and moderately scaling liquids. The high temperature between the heating chest and boiling chamber ensures uniform circulation and formation of a climbing film. These evaporators are flexible can be converted to Forced Circulation Evaporators easily.\n\nApplications of Rising Film: \n\n• Chemical Industry\n• Effluent Treatment Plants",
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"description": "We offer an assortment of Falling Film Evaporator that are robustly constructed and widely demanded in chemical industry and effluent treatment plants. Due to the turbulence created inside the chamber, the system is proved to be suitable for heat sensitive, highly viscous and moderately scaling liquids. Our range of falling film evaporator includes falling film, rising film, forced circulation systems",
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"name": "Spray Drying Systems",
"description": "We have designed Spray Drying Systems that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.\n\nFeatures:\n\n• Easy to handle \n• Highly effective \n• Superior functionality",
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"name": "Laboratory Spray Dryers",
"description": "The Laboratory Spray Dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml. \n\nConstruction:\n\n• The blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access \n• The air entering the panel is filtered through a fine cloth filter\n• The chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal\n• The peristaltic pump is mounted on the front of the panel with easy accessibility\n\nTechnical Information:\n\nEvaporation rate of water at inlet temperature of 250°C is approx 1500 m/ hr\nAir inlet temperature range: up to 250 ac\nHeater capacity: 3 kwh\nSpray system: 2 fluid nozzle\nSpray/ hot airflow: downward co-current/ upward counter co-current\nAir compressor: inbuilt\nPower supply: 230 V-50 Hz, 15 amps\nDimensions: 700 x 600 x 450 mm (h) (w) (d)\n\nApplication:\n\nThey have various application areas, such as used in Plastics, Ceramics, Pharmaceutical products, Bio-chemicals, Herbal extracts, Flavours, Food Stuffs, Tanning agents, Dyestuffs and Pigments, Inorganic and organic Chemicals etc.",
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