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"description": "The vibrated Fluid Bed Drying is used for fluidization of materials which are difficult to handle in a static fluid bed dryer. \nThese materials are often characterized by having one or more of the physical properties.\n\nPhysical Properties:\n\n Wide particle size distribution\n Low strength of wet or dry particles\n Stickiness or thermo plasticity of the particles\n Pasty properties of the wet feed\n\nIn the vibrated fluid bed dryer, the material is easily transported through the dryer by the combined effect of fluidization and vibration. The fluidization velocity can be judiciously selected, to minimize entertainment of the smaller particles, to avoid gas bubbling m the fluid bed thereby minimizing attrition. The residence time can be adjusted, by varying the bed height, through the overflow weir position. A cooling section can also be provided, by partitioning of the plenum chamber. \n\nTypical products handled:\n\n Salt\n Milk products (used as a secondary dyer)\n Chemicals\n Tea\n \nFluid Bed Dryers\n\nLeveraging on our industrial experience and robust infrastructure, we have designed Fluid Bed Dryers that are known for single stage operation and extensively used to convert solutions, suspensions, and slurries into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.\n\nFeature: \n\n• Easy to install \n• High functionality \n• Optimum performance \n• Smooth operation",
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"description": "We are the leading manufacturer of Vibrated Fluid Bed Dryers and our product is made of good quality.\n\nOur extensive range of Vibrated Fluid Bed Dryers is used for fluidization of materials which are difficult to handle in a static fluid bed dryer. \n\nFeatures:-\n\n• Pasty properties of the wet feed.\n• Wide particle size distribution.\n• Low strength of wet or dry particles.\n• Stickiness or thermoplasticity of the particles.\n\n\nApplication:-\n\nSalt.\nMilk products (used as a secondary dryer).\nChemicals.\nTea etc.\n",
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"description": "Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. ",
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"description": "Vibratory Fluidized Bed (VFB) is another type of fluidized bed where the mechanical vibration, enhance the performance of fluidization process. Since the first discovery of vibratory fluidized bed, its vibration properties proves to be more efficient in dealing with fine particles which appears to be very difficult to achieve with normal fluidized bed. Even though numerous publications and its popularity in industrial applications, the knowledge about vibratory dynamics and properties are very limited. Future research and development are needed to further improve this technology to bring it to another level. Standard type of vibratory fluidized dryer consist of vibrating tray conveyor where hot gases from the chamber will flow through the holes within the tray and come in contact with the materials to be dried. The tray area is big enough to tolerate constant flow of material through the bed and passed along the deck with a low depth on the tray. The vibrations to the deck are directed in vertical component to assist in fluidization of the material whereas the horizontal component of the vibration, support in transporting materials along the tray. Some of the advantages of vibratory fluidized beds include: Continuous drying throughout the unit. Handle products with a wide range of particle size and shape. Minimal fluidization velocity and pressure drop due to the vibration energy being transferred along the bed. Increase efficiency of gas to solid contact. Mechanical vibration enhances homogeneity and stability of fluidized bed layers. Easier to control the residence time distribution of processed material by manipulating the intensity of amplitude and frequency of vibration. Limitations of vibratory fluidized bed are as follow The inlet air temperature to the dryer process is limited. Climate condition can affect the unit’s thermal efficiency. Build-up of local expansion region lead to unstable behavior to the bed structure",
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"description": "Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content.\nFlash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems.\nUnique Features.\nProduces free flowing powders in agglomerated or granulated form.\nProduces powders having a very low content of small particles (dustless).\nDries many thermoplastic and hygroscopic products that are problematic in other designs.\nIdeal for heat sensitive products as particle temperatures are kept low throughout the drying process.\nDrying is completed at low outlet drying temperatures, giving high energy utilization efficiencies.\nHigh drying efficiency and low energy costs.\nDirect drying with no initial diluting.\nContinuous processing with short drying time.\nLow operator overheads and minimum maintenance costs.\nPressure shock-resistant chamber for safe drying of organic products.\nAvailable in GMP design.\nApplication\nAgrochemicals.\nCeramics.\nFood and feed products.\nOrganic chemicals.\nPharmaceuticals.\nPigments and dyestuffs.\nPigments and dyestuffs.\nWaste products.\n\n\nSee More-\n\n",
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"description": "A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. \n\nThe disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. \n\nA product clarifier ensures desired size and the dried particles only leave the drying chamber. \n\nHigh solid contents make the spin flash drier a very economical drying proposition. \n\nSpin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. \nAdvantages : \nMaterial is directly fed from filter press to dryer.\nLess drying time hence less labour handling and quick production.\nLess electricity load\nSpace is 1/3 that of Spray dryer\nVarious product range.\nEnergy consumption saving.\nFuel consumption saving.\nInfluence of heat on heat sensitive products is remarkably low even at high temperature.\nLump breaker with variable speed feed screw feeder for non clogging of feed.\nOnly two operators are required to operate the plant instead of number of labourers in conventional drying system.\nThe environmental conditions remains clean.\n\nTHE PROCESS :\nThe product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.\n\nThe material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.\n\nSee More-\n\n",
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"description": "Spray Drying Systems Manufacturer:\n\n \n\nWe have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.\nFeatures:\nEasy to handle\nHighly effective\nSuperior functionality\n\nSpray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods.\nWe provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract.\n\n\nSCOPE\nOur Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification\n\nHIGH STANDARDS\n\nCustomers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer.\n\n\nSee More-\n\n",
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"description": "Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally-sensitive materials such as foods and pharmaceuticals. A consistent particle size distribution is a reason for spray drying some industrial products such as catalysts. Air is the heated drying medium; however, if the liquid is a flammable solvent such as ethanol or the product is oxygen-sensitive then nitrogen is used.[1]\nAll spray dryers use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray. The most common of these are rotary disk and single-fluid high pressure swirl nozzles. Atomizer wheels are known to provide broader particle size distribution, but both methods allow for consistent distribution of particle size.[2] Alternatively, for some applications two-fluid or ultrasonic nozzles are used. Depending on the process needs, drop sizes from 10 to 500 µm can be achieved with the appropriate choices. The most common applications are in the 100 to 200 µm diameter range. The dry powder is often free-flowing.\nThe most common type of spray dryers are called single effect. There is a single source of drying air at the top of the chamber (see n°4 on the diagram). In most cases the air is blown in the same direction as the sprayed liquid (co-current). A fine powder is produced, but it can have poor flow and produce a lot of dust. To overcome the dust and poor flow of the powder, a new generation of spray dryers called multiple effect spray dryers have been produced. Instead of drying the liquid in one stage, drying is done through two steps: the first at the top (as per single effect) and the second with an integrated static bed at the bottom of the chamber. The bed provides a humid environment which causes smaller particles to clump, producing more uniform particle sizes, usually within the range of 100 to 300 µm. These powders are free-flowing due to the larger particle size.\nThe fine powders generated by the first stage drying can be recycled in continuous flow either at the top of the chamber (around the sprayed liquid) or at the bottom, inside the integrated fluidized bed. The drying of the powder can be finalized on an external vibrating fluidized bed.\nThe hot drying gas can be passed in as a co-current, same direction as sprayed liquid atomizer, or counter-current, where the hot air flows against the flow from the atomizer. With co-current flow, particles spend less time in the system and the particle separator (typically a cyclone device). With counter-current flow, particles spend more time in the system and is usually paired with a fluidized bed system. Co-current flow generally allows the system to operate more efficiently.",
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