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"description": "Spin Flash Dryers if the wet cake is a paste or sludge, swirl flash dryer is the most suited for drying application. The dryer is fitted with a mechanical agitator which helps to disperse the wet cake without any need for back mixing of the dry powder. \n\nthe feeding system includes a feed tank with agitator and a screw feeder for feeding into the drying unit. The heart of drying process is cylindrical drying chamber, where the drying air enters the air distributor. The tangential air distributor of special design introduces the air as an intense swirl flow. \n\nthe simple spin flash dryer is designed to handle materials that can be suspended directly in air. The drying process usually is completed in 0. 5 - 2 sees, and the final moisture is generally in the constant rate drying zone. Various types of spin flash dryers designs are available based on uniform / non uniform particle size of the feed / product. \n\nthe feeding of cake is through specially designed paddle mixer / screw conveyor with / without rotary injector depending on rheology of feed material. For difficult to handle feed materials part of dried powder can be re-cycled. Spin flash dryers are suited for filter cakes, semi dried powders.",
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"description": "Spray Drying Systems Manufacturer: We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization. Features: Easy to handle Highly effective Superior functionality Spray Dryer method OR process is the most economic method OR process of evaporation to convert liquid feed OR slurry having specific percentage of solids to solid powder particles. Still powder is one of the most cost effective in both storage & transportation of finished goods. We provide turnkey projects of Spray Dryer for MCCP, Microcrystalline Cellulose Powder, Zinc Sulphate Powder, Sulphur WDG Powder, Herbal Extract. SCOPE Our Spray Dryer Technology has developed a wide range of Spray Dryer Chambers to suit the widest range of material Our Scope of plant ranges from 5 kg/hr laboratory models to full scale high volume production models in excess of 5000kg/hr and can meet any required industrial manufacturing specification HIGH STANDARDS Customers required whatever the size of plant OR specification ,all our plants are designed for higher strengths standard than many spray dryer manufacturer. ",
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"name": "Flash Dryers :",
"description": "Flash Dryers are characterized by short residence time of few seconds. Hence, great care needs to be taken in dispersion of the feed in the drying air, which is generally in the form of cake so that true surface water gets evaporated form the feed . Otherwise, the larger particles in the feed material may require longer drying time than the smaller ones in order to reach the desired moisture content.\nFlash dryers are used for drying a wide range of products. It can be used to dry both organic and inorganic chemicals. However, inherently there are few limitations in the flash drying concept and experts like us provide best solutions to this family of drying systems.\nUnique Features.\nProduces free flowing powders in agglomerated or granulated form.\nProduces powders having a very low content of small particles (dustless).\nDries many thermoplastic and hygroscopic products that are problematic in other designs.\nIdeal for heat sensitive products as particle temperatures are kept low throughout the drying process.\nDrying is completed at low outlet drying temperatures, giving high energy utilization efficiencies.\nHigh drying efficiency and low energy costs.\nDirect drying with no initial diluting.\nContinuous processing with short drying time.\nLow operator overheads and minimum maintenance costs.\nPressure shock-resistant chamber for safe drying of organic products.\nAvailable in GMP design.\nApplication\nAgrochemicals.\nCeramics.\nFood and feed products.\nOrganic chemicals.\nPharmaceuticals.\nPigments and dyestuffs.\nPigments and dyestuffs.\nWaste products.\n\n\nSee More-\n\n",
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"name": "Rotary Dryers :",
"description": "The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas. The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beams. The dryer slopes slightly so that the discharge end is lower than the material feed end in order to convey the material through the dryer under gravity. Material to be dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas stream can either be moving toward the discharge end from the feed end (known as co-current flow), or toward the feed end from the discharge end (known as counter-current flow). The gas stream can be made up of a mixture of air and combustion gases from a burner, in which case the dryer is called a direct heated dryer. Based on the configuration, rotary dryers can be classified as co-current, counter current, direct fired and indirect fired. Explanation of each configuration is given below:\nUnique Features\nEfficient drying of materials with high moisture contents.\nHandles a wide size range of materials with extended residence times.\nDesign permits highest possible drying temperatures.\nDrying, cooling or calcination.\nHigh thermal efficiency.\nApplication Co-Current Applications :\n\n\nWet feed in contact with the hottest drying gases supplied from an external source, where heat transfer is by convection.\nSuifilter cakes\nMinerals, fertilisers,\nBeet pulp\nFloatation concentrates\nCoal/coke\nClays, phosphates\nAnimal feeds\nGerm, stillage\nSludges.\n\n\nSee More-\n\n",
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"description": "A spin flash dryer produces powder from feed, which is viscous or gelatinous in nature, paste or filter cake. The two step process involves disintegration of the feed and drying of the disintegrated feed. Depending upon the nature of the feed material, conventional arm design could be used for crystalline, non-sticky material or We specially engineered rotating spin design disintegrator could be used to handle sticky and gelatinous materials. \n\nThe disintegrated material is brought in contact with the hot drying media, which dries the particle and also pneumatically conveys it for separation in a cyclone or bag filter. \n\nA product clarifier ensures desired size and the dried particles only leave the drying chamber. \n\nHigh solid contents make the spin flash drier a very economical drying proposition. \n\nSpin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. \nAdvantages : \nMaterial is directly fed from filter press to dryer.\nLess drying time hence less labour handling and quick production.\nLess electricity load\nSpace is 1/3 that of Spray dryer\nVarious product range.\nEnergy consumption saving.\nFuel consumption saving.\nInfluence of heat on heat sensitive products is remarkably low even at high temperature.\nLump breaker with variable speed feed screw feeder for non clogging of feed.\nOnly two operators are required to operate the plant instead of number of labourers in conventional drying system.\nThe environmental conditions remains clean.\n\nTHE PROCESS :\nThe product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.\n\nThe material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.\n\nSee More-\n\n",
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"description": "A coating applicator is disclosed which includes a rotary atomizer on a driven shaft. The shaft operates at high speeds. Coating material is supplied to the rotary atomizer. A pair of spaced bearings rotatably mount the shaft and a seal assembly is positioned between the rotary atomizer and the front bearing. The seal assembly includes a bearing cover having a cutting edge. A mating cap member surrounds the shaft and has a sealing shoulder which is engaged by the cutting edge. Exhaust air is used to cool the bearings, pressure the interior of the applicator and enhance the seal assembly. \nThe formation of sprays having the required droplet size distribution is vital to any successful spray dryer operation so that powder specifications can be met. Atomization is a high technology area where We has played a central role in the development and use of various nozzles and rotary atomizers in spray drying. We has mastered the manufacturing of atomizers for almost all products viz. dyestuff, dairy products, pharmaceuticals, food products, optical whiteners, ceramics, detergents, etc..\nThe choice of atomizer depends upon the properties of the feed and the dried product specification. In cases where more than one atomizer type is suitable, the rotary atomizer is generally preferred due to its greater flexibility and ease of operation and handling of high feed rates without need for atomizer identical arrangemnets handling of abrasive feeds, no blockage problems, low pressure feed system,ease of droplet size control through wheel speed adjustment,optimization of particle size of dried material",
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